4-Layer Collating Machine

A 4-layer collating machine that automatically feeds overlay films (with pre-transferred tape) onto core sheets set sheet by sheet, and ultrasonically welds them after alignment.

【Machine Name】

4-Layer Collating Machine

【Overview】

A 4-layer collating machine that automatically feeds overlay films (with pre-transferred tape) onto core sheets set sheet by sheet, and ultrasonically welds them after alignment.

【Specifications & Features】

A SCARA robot and an original suction hand transfer sheets reliably and quickly.

Air cylinders and vibration control neatly align stacked sheets.

High-speed axis control enables fast ultrasonic welding (tack welding) and unloading.

◇ Tact time: 30 s/set (4 sheets)

◇ Sheet feeding: Holds up to 600 sheets

◇ Overlay sheets: Two sizes, 500 × 400 mm and 478 × 310 mm, 0.05–0.10 mm thick

◇ Collating accuracy: Within ±0.5 mm

◇ Alignment: Two cameras capture the film reference position and alignment marks, with XYθ correction

◇ Tack welding: 6-point tack welding by ultrasonic welder

◇ Synchronized operation of two SCARA robots