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Our Projects - Printing & Card Industry
Factory Automation Case Studies
Here are some of the FA and inspection machines RISE ONE has delivered.
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Fully Automatic Collating System for Press Lines
【Machine Name】 Fully Automatic Collating System for Press Lines 【Overview】 This system uses SCARA robots to sandwich middle cores and films between stainless steel plates (collating), and automatically feeds them into the press. Multiple robots and electric axes are used for full automation. 【Specifications & Features】 - Equipment & Functions - - High-speed, high-precision electric axes for positioning and transfer - SCARA robots for high-speed positioning and operation - Ful


Fully Automatic Collating & Peeling System for Press Lines
A system that fully automatically collates card materials, SUS plates, and films in specified orientations, layers, and stacks, separates the SUS plates from the card materials after pressing, and cleans and returns the SUS plates to the collating unit. 【Machine Name】 Fully Automatic Collating & Peeling System for Press Lines 【Overview】 - A system that fully automatically collates card materials, SUS plates, and films in specified orientations, layers, and stacks, separates t


3-Layer Collating Machine
【Machine Name】 3-Layer Collating Machine 【Overview】 After cleaning sheet films printed with fiducial marks and core materials, this machine uses CCD cameras to position the front and back films and the middle core, then collates them. 【Specifications & Features】 ■ Three CCD cameras perform XYθ correction for the front, back, and middle core. ■ Positions all 3 layers with camera accuracy (±200 µm). ■ Stable, dust-free tacking using cartridge heaters. ■ Tray ejection mechanism


Magnetic Stripe Transfer Machine
【Machine Name】 Magnetic Stripe Transfer Machine 【Overview】 A machine that transfers magnetic stripes onto overlay films and cuts them to a fixed length. Independently driven hot rollers combined with an advanced tape guide system ensure stable transfer. 【Specifications & Features】 - Hot water is supplied to the transfer drum to prevent quality defects caused by uneven temperature at startup. - EPC (edge position control) of the front and back overlay films improves sheet trav


Card Edge Trimming Machine
A machine that trims unwanted parts from card edges. 【Machine Name】 Card Edge Trimming Machine 【Overview】 A machine that trims unwanted parts from card edges. 【Specifications & Features】 High-speed axes and control enable fast positioning and trimming. - Tact time: 500 sheets/h with two-direction trimming - Accuracy: Trimming accuracy within 0.1 mm - Automatic inspection function - OK/NG judgment - Automatic image inspection


UV Lamp Housing
【Machine Name】 UV Lamp Housing 【Overview】 We built only the housing and mounting parts. We can also meet partial requirements, such as retrofitting existing machines or adding to existing equipment. 【Specifications & Features】 - Four long-type UV irradiators installed on an existing large machine - UV irradiation monitoring function


4-Layer Collating Machine
A 4-layer collating machine that automatically feeds overlay films (with pre-transferred tape) onto core sheets set sheet by sheet, and ultrasonically welds them after alignment. 4-Layer Collating Machine 【Machine Name】 4-Layer Collating Machine 【Overview】 A 4-layer collating machine that automatically feeds overlay films (with pre-transferred tape) onto core sheets set sheet by sheet, and ultrasonically welds them after alignment. 【Specifications & Features】 A SCARA robot an


Sheet Collating Machine
【Machine Name】 Sheet Collating Machine 【Overview】 A collating machine that bonds sheets processed in a separate process to unprocessed sheets (up to 4 layers) using an ultrasonic welder. It performs image and quality inspection of the processed sheets and punches NG areas for handling. 【Process Flow】 First sheet feeding ↓ Processed second sheet feeding ↓ Function and image inspection; NG units are punched ↓ Collating of third and fourth sheets (up to 4 layers) ↓ Thickness ins


Card Cleaning & Inspection System
【Machine Name】 Card Cleaning & Inspection System 【Overview】 A system that inspects and cleans the exterior of cards with embedded IC chips. Cleaning is performed with adhesive rollers. Inspection results are output to external devices as text data and image files. 【動Operation Flow】 IC card feeding ↓ Front/back and orientation check ↓ Front/back cleaning ↓ Front visual inspection ↓ Back visual inspection ↓ Defective card ejection ↓ Good card stacking 【Specifications & Features

Feel free to contact us about factory automation
It all starts with a simple question: "Can you build this?"
TEL: +81-54-266-5696
Weekdays 9:00–18:00 (JST) / FAX: +81-54-266-5697
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